Production abilities
GSG Towers - production abilities
Parametr Offshore ready facility
Max section length 38 [m]
Max tower diameter 8 [m]
Max Tonnage of single shell 35 [t]
Max tonnage of section 200 [tonne]
Max plate thickness 120 [mm]
Transport via Trucks/vessel
Incoming goods via Vessel/truck/train
Acces to quay/port Direct
Construction type Onshore/offshore
Paint line - max lenght of section 38 [m]
Main products Wind towers, substations, anode cages, sec. steel
Contact
Commercial Director in Onshore and offshore wind towers dept.
Jakub Wnuczyński
+48 58 769 16 35
j.wnuczynski@gdanskshipyard.pl
Files to download

WIND TOWERS ONSHORE/OFFSHORE

We are equipped with the most efficient line in Poland for the production of towers for wind turbines. Its current production capacity is 26 towers per month.

In 2011, the construction of an additional production line was initiated to increase the plant’s production capacity.  The expansion made the tower plant one of the largest such facilities in Europe. Already today, according to independent ratings, we are among the top five producers of towers in the world.

Technical parameters of wind towers manufactured by the Shipyard mainly depend on the detailed specifications submitted by our customers. The ease of customization and the high flexibility of our production capabilities enable us to manufacture wind towers in accordance with a broad range of technical specifications.

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PRODUCTION TECHNOLOGY

We have specialized equipment for rolling thick plates. The latest and largest such piece of equipment is a MCB 3090WT rolling machine. It is one of the largest machines in the Shipyard and one of only several such machines in Poland. It is used for preparing basic components for the construction of wind towers, i.e. rolls for the assembly of larger sections. Main parameters of the MCB 3090WT rolling machine:

It is the second rolling machine of this type in our plant; the first one is a smaller MCB 3070WT device.

Welding technologies

We apply modern welding methods:

The main welding processes take place using semi-automated and automated welding equipment to ensure high quality and efficiency of the production process and care for the work environment. GSG Towers currently has 11 column-and-boom manipulators for semi-automated welding. It is the largest such machinery park in Poland.

Modern methods of maintenance and painting

Thanks to the modern painting equipment of our Maintenance and Painting Line, we may offer our customers the painting with zinc-rich epoxy paints with a metallization option for better protection – in line with the highest industry standards.

Outfitting stations

All kinds of mounting and assembly of internal and external equipment is performed in our production halls.

QUALITY POLICY

Integrated Policy Quality, Health and Safety and Environmental Protection

GSG Towers Sp. z o.o. and Stocznia Gdańsk S.A. as a leader on the market for the production of onshore and offshore steel constructions.

For both companies, the priority is to conduct activities in the field of production and painting of onshore and offshore steel structures and prefabrication and services of cutting and bending steel construction elements in a safe way for both people and the environment while maintaining high quality of the production process.

To create product value in a sustainable way and effectively build trust:


We work in the Integrated Management System, compliant with the requirements of the following standards:
PN EN ISO 9001, PN EN ISO 3834-2, PN EN 1090, OHSAS 18001, PN-EN ISO 14001

Quality and safety is an integral part of the production rules of GSG Towers and Gdańsk Shipyard.
In our Organization, the commitment is never to compromise on security
and the compliance and quality of our products and services.
We also commit ourselves to protecting the environment and preventing its pollution.

In this context, we commit ourselves to provide the required leadership and resources, and ensure that the Quality, Health and Safety and Environment Policy will be verified and passed on to employees and third parties on an annual basis.

About the group

Baltic Operator is a limited liability company in the Industrial Development Agency Group established in 2018, organized in accordance with Polish law and registered in the National Court Register under number 735044. Baltic Operator is involved in active management, optimization and development of the group’s companies in the broadly understood international shipbuilding, maritime and wind energy sectors, working closely with Gdańsk Shipyard and GSG Towers.

About the group