WIND TOWERS ONSHORE & OFFSHORE

We are equipped with the most efficient line in Poland for the production of towers for wind turbines. Its current production capacity is 18-20 towers per month.

In 2011, the construction of an additional production line was initiated to increase the plant’s production capacity.  The expansion made the tower plant one of the largest such facilities in Europe. Already today, according to independent ratings, we are among the top five producers of towers in the world.

Technical parameters of wind towers manufactured by Baltic Operator mainly depend on the detailed specifications submitted by our customers. The ease of customization and the high flexibility of our production capabilities enable us to manufacture wind towers in accordance with a broad range of technical specifications.

1/8

Lorem ipsum
dolor sit amet,
Gdańsk, PL

PRODUCTION TECHNOLOGY

We have specialized equipment for rolling thick plates. The latest and largest such piece of equipment is a MCB 3090WT rolling machine. It is one of the largest machines in the Shipyard and one of only several such machines in Poland. It is used for preparing basic components for the construction of wind towers, i.e. rolls for the assembly of larger sections. Main parameters of the MCB 3090WT rolling machine:

• ability to roll plates up to 3 m in width and a diameter of between 99 cm and 8.5 m, a thickness of between 14 mm and 120 mm at full width.
• the machine permits the rolling of both tubular elements and cones for wind towers or other structures.
• the four-roller design enables the rolling and bending of plates.

It is the second rolling machine of this type in our plant; the first one is a smaller MCB 3070WT device.

Welding technologies

We apply modern welding methods:

• automatic submerged arc welding (SAW),
• metal inert gas/metal active gas welding (MIG/MAG).

The main welding processes take place using semi-automated and automated welding equipment to ensure high quality and efficiency of the production process and care for the work environment. Baltic Operator currently has 11 column-and-boom manipulators for semi-automated welding. It is the largest such machinery park in Poland.

Modern methods of maintenance and painting

Thanks to the modern painting equipment of our Maintenance and Painting Line, we may offer our customers the painting with zinc-rich epoxy paints with a metallization option for better protection – in line with the highest industry standards.

Outfitting stations

All kinds of mounting and assembly of internal and external equipment is performed in our production halls.

QUALITY POLICY

Integrated Policy Quality, Health and Safety and Environmental Protection

Baltic Operator is a leader on the market for the production of onshore and offshore steel constructions.

For both companies, the priority is to conduct activities in the field of production and painting of onshore and offshore steel structures and prefabrication and services of cutting and bending steel construction elements in a safe way for both people and the environment while maintaining high quality of the production process.

To create product value in a sustainable way and effectively build trust:

• we guarantee the execution of processes in a safe manner and in accordance with the provisions of our policies, rules and standards,
• we strive for zero defects and high efficiency of the production process, constantly looking for the possibility of using continuous improvement to ensure competitive advantage

We work in the Integrated Management System, compliant with the requirements of the following standards:
PN EN ISO 9001, PN EN ISO 3834-2, PN EN 1090, ISO 45001, PN-EN ISO 14001

Quality and safety is an integral part of the production rules of GSG Towers and Gdańsk Shipyard.
In our Organization, the commitment is never to compromise on security
and the compliance and quality of our products and services.
We also commit ourselves to protecting the environment and preventing its pollution.

• caring for the level of satisfaction of our clients by meeting contractual requirements and reference standards,
• continuous improvement of the Integrated Management System and processes by setting and monitoring goals,
• continuous and systematic improvement of the knowledge, competence and skills of the personnel in the field of Quality, Health and Safety and Environmental Protection,
• putting health and safety at the highest priority and striving to constantly improve health and safety,
• meeting legal and other requirements in the areas of health and safety and environmental protection,
• prevention of accident incidents and occupational diseases, eliminating risks and limiting occupational risk through monitoring and analysis of health and safety conditions,
• rational use of raw materials and utilities
• minimization of technological waste by optimizing production and their careful segregation
• making every effort to prevent emergency situations that may have a negative impact on the environment (including proper storage of chemical substances)

In this context, we commit ourselves to provide the required leadership and resources, and ensure that the Quality, Health and Safety and Environment Policy will be verified and passed on to employees and third parties on an annual basis.

About the group

Baltic Operator is a limited liability company in the Industrial Development Agency Group established in 2018, organized in accordance with Polish law and registered in the National Court Register under number 735044. Baltic Operator is involved in active management, optimization and development of the group’s companies in the broadly understood international shipbuilding, maritime and wind energy sectors, working closely with Gdańsk Shipyard and GSG Towers.

About the group